Instruction Book For Quick-Acting Doors

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Instruction Book For Quick-Acting Doors, NAVSHIPS 316-0042, describes the single handle (wheel) US Navy water-tight door.

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NAVSHIPS 316-0042

INSTRUCTION BOOK
FOR
QUICK-ACTING
DOORS

•

TYPES
SLIDING DOG
(Lever Type)

ROTATING DOG
(Lever Type and Rack and Pinion Type)

HEINTZ MFG. CO.
Front Street & Olney Ave., Philadelphia, Penna.

BUREAU OF SHIPS • NAVY DEPARTMENT • WASHINGTON, D. C.

INTRODUCTION

This instruction book presents all information necessary for installation of Sliding Dog Lever Type, Rotating Dog Lever Type and Rotating Dog Rack and Pinion Type doors and their maintenance by shore activities and forces afloat. Through its use these doors can be kept in smooth, easy and efficient operating condition.

•

SHIP PROGRAM
SHIPS USING HEINTZ QUICK ACTING WATERTIGHT DOORS

Class Ship	Ship Number
AD	4-5, 14-15, 17-19.
AE	18-19.
AG	73-74, 76-78, 88-89.
AGC	7-17.
AGP	8-9.
AH	6-8.
AM	62-65, 100-103.
AN	1-4.
AOG	17-18, 21-22.
AP	74.
APA	110-116.
APL	17-22.
AR	5-7, 19.
ARH	1.
AS	12, 15-19, 23-26.
ASR	7-11, 13-18.

Class Ship	Ship Number
AV	7, 11-17.
AVP	23-41, 48-55.
BAM	1-8.
BB	56-66.
CA	68-75, 122-133, 135-138.
CB	1-3.
CL	42-49, 51-58, 60, 62-67, 80-83, 86-87, 89-98, 101-118, 144-147.
CM	5-7.
CR	96-99, 121, 184.
CV	7-47.
CVB	41-43.
CVL	48-49.
DD	421-424, 598-617.
LST	1153-1155.
YFD	68.

CONTENTS

Section	Title	Page
1	Description of the Heintz Quick Acting Watertight Doors	1
2	Installation of Door	9
3	Inspection, Maintenance and Repairs	10
4	Wedge Replacement	11
5	Hinge Pin Replacement	11
6	Rubber Gasket Replacement	12
7	Packing Replacement	12
8	Rubber Gasket Compression Adjustment	13
9	Bushing Replacement	13
10	Hand Lever Shaft Replacement	14
11	Toggle Arm Replacement	18
12	Toggle Arm Spring Replacement	20
13	Toggle Arm Roller Replacement	21
14	Dog Replacement	22
15	Dog Operating Crank Replacement	24
16	Dog Operating Crank Cap Replacement	25
17	Dog Bracket Replacement	26
18	Dog Roller Replacement	26
19	Center Mechanism Connecting LINK Replacement	27
20	Link Replacement	29
21	Rack Replacement	30
22	Interlock Latch Replacement	32
23	Interlock Trigger Replacement	33
24	Interlock Pawl Replacement	34
25	Pinion Replacement	35
26	Spare Parts	37
27	Spare Parts List	37
28	Abbreviations	49

SECTION 1
DESCRIPTION of the HEINTZ QUICK-ACTING
WATERTIGHT DOORS

THERE ARE THREE TYPES OF HEINTZ QUICK ACTING DOORS

(1) Sliding Dog Lever Type Door, Fig. 1, page 1, and Fig. 2, page 2.(2) Rotating Dog Lever Type Door, Fig. 1, page 1, and Fig. 4, page 4.

(3) Rotating Dog Rack and Pinion Type Door, Fig. 6, page 6, and Fig. 8, page 8.

All of the doors operate quickly, easily and efficiently when correctly installed and adjusted, and when in dogged position make compartments tight.All illustrations of replacement operations refer to the 26″ x 66″ Doors. The doors are made in various sizes and combinations of dogs, depending upon pressure requirements and bulkhead door openings.

Fig. 1-Outside view of Sliding Dog and Rotating Dog Lever Type Doors.

SLIDING DOG LEVER TYPE DOORThis door is dogged or undogged by a 3/4 turn of

the hand lever, with minimum power requirement. The dogs are fully extended over the wedge before the final action forces the dogs down on the wedge.

Fig. 2-Inside view, Sliding Dog Lever Type Door.

HERE IS THE COMPLETE DOGGING OPERATION (Fig. 2, page 2):(1) Closing the door against bulkhead frame,

(a) trips the interlock,
(b) releasing the operating mechanism.

(2) Turning the hand lever 3/4 turn,

(a) rotates the toggle arm,
(b) actuating the connecting rod, this

(c) rotates the dog crank which
(d) extends the dogs out over the wedge,
(e) lifting the inner end of dog bar by the cam on the dog crank,
(f) forcing the outer end of dog down on wedge,
(g) forcing knife edge into rubber gasket.
(h) The hand lever is held in final position by the toggle arm spring.

Fig. 3-inside view, Sliding Dog Lever Type Door, showing shell with main assemblies pulled out.

ROTATING DOG LEVER TYPE DOOROn this type of door the ease of operation is obtained

through the toggle arrangement of the center mechanism and the use of roller type dogs.

Fig. 4-Inside view, Rotating Dog Lever Type Door.

HERE IS THE COMPLETE DOGGING OPERATION (Fig. 4, page 4):(1) Closing the door against bulkhead frame,

(a) trips the interlock,
(b) releasing the operating mechanism.

(2) Turning the hand lever 3/4 turn,

(a) rotates the toggle arm,

(b) actuating the linkage system,
(c) pulling the dogs around on their pivots;
(d) the dog rollers roll up on the wedges,
(e) forcing knife edge into rubber gasket.
(f) The toggle arm spring acts as a limit stop that holds the hand lever in final position.

Fig. 5-Inside view, Rotating Dog Lever Type Door, showing shell with main assemblies pulled out.

ROTATING DOG RACK AND PINION TYPE DOOROn this type of door the ease of operation is obtained

through the use of a rack and pinion mechanism and roller type dogs. Approximately two turns of the hand-wheel completes operation.

Fig. 6-Inside view, Rotating Dog Rack and Pinion Type Door.

HERE IS THE COMPLETE DOGGING OPERATION (Fig. 6, page 6):(1) Closing the door against bulkhead frame,

(a) trips the interlock trigger,
(b) lifting the pawl from the teeth of the pinion, unlocking the mechanism.

(2) Turning either handwheel

(a) rotates the pinion,
(b) moving the rack down,
(c) actuating the linkage system,
(d) pulling the dogs around on their pivots;
(e) the dog rollers roll up on the wedges,
(f) forcing knife edge into rubber gasket.

Fig. 7-Inside view, Rotating Dog Rack and Pinion Type Door, showing shell with main assemblies pulled out.

The test pressures for the doors range from 5 to 25 pounds per square inch. The pressure factor of the doors depends upon the type and number of dogs and

their location; the size of the door; the size, number and spacing of the structural ribs of the door panel, and the number of reinforcements in the door frame.

Fig. 8-Outside view of Rotating Dog Rack and Pinion Type Door.

STANDARD SIZES
All Types Heintz Quick Acting Doors

Size of Door	No. of Dogs
18″ x 36″	6
26″ x 45″	6
26″ x 45″	8
26″ x 48″	6
26″ x 54″	6
26″ x 54″	8
26″ x 66″	6
26″ x 66″	8
26″ x 66″	10

Size of Door	No. of Dogs
30″ x 54″	6
30″ x 54″	6
30″ x 60″	8
30″ x 66″	8
30″ x 66″	10
36″ x 57″	8
36″ x 66″	8
42″ x 57″	10

9
SECTION 2 INSTALLATION OF DOOR
The door is fabricated to a prescribed degree of accuracy and must be installed with careful attention to prescribed procedure.A TYPICAL INSTALLATION IS AS FOLLOWS (Fig. 9): (1) Straighten the bulkhead around the edges of the door opening. (2) Check with a straight edge across and along the edges of the bulkhead opening, to the exclusion of a 3/32″ feeler. (3) Clamp door frame in place, center frame, square up to vertical knife edge and level up to horizontal knife edge. (4) Using arc weld, tack door frame in place following proper tacking procedure. During tacking, check dimensions between knife edges. (5) Permanently arc weld door frame in place following proper welding procedure. During welding, check knife edges for distortion. (6) With a straight edge, check knife edges to the exclusion of a 1/16″ feeler. If necessary to straighten, use soft mallet. (7) Lift door onto hinges, see Figs. 11 and 12, page 11.		(8) Chalk-test knife edge contact on rubber gasket.(9) Adjust rubber gasket compression, see Figs. 15 and 16, page 13. WELDING ELECTRODE NOTE For welding corrosion-resisting steel frame to any bulkhead, use only 25-20 welding electrode, Grade IV-DC BUSHIPS Ad Interim Specification 46E4 (INT) of 15 April 1944 and amendment 2 of 15 August 1944 or later issue. For medium carbon steel frame, use medium steel welding electrode BUSHIPS Ad Interim Specification 46E3 (INT) of 1 November 1945 or later issue. All welding shall be in accordance with the applicable requirements of General Specifications, Appendix 5, Parts I and II. INSTALLATION NOTE When installing the Sliding Dog Lever Type Door, the bulkhead must be braced from bulkhead stiffeners to door frame along the vertical sides. This is done so that the deformation of the bulkhead will not produce a change in the size of the door opening sufficient to permit the dogs to slide off the wedges when subjected to heavy loads.
Door frame in place ready for tacking and welding.
10
SECTION 3 INSPECTION, MAINTENANCE and REPAIRS
Periodic inspection and maintenance will keep the Quick Acting Doors watertight and insure smooth, easy operation. Each door should be inspected weekly,		and necessary maintenance should be completed without delay. A weekly routine of inspection, maintenance and repairs, carried out systematically is desirable.

All the materials for routine maintenance will be found in ships stores: carbon-tetrachloride or kerosene and paint thinner for removing grease, excess paint and other foreign matter, steel wool, 00 emery cloth and some clean wiping rags.HERE IS AN EXAMPLE OF GOOD ROUTINE INSPECTION AND MAINTENANCE: (1) Wipe off all dirt, grease and foreign matter with a wiping cloth dampened with carbon-tetrachloride or kerosene. (2) Scrape rust off all parts of the door. (3) Clean contact surface of dog and dog wedge with steel wool and wipe both surfaces with an oily cloth, leaving a thin film of oil.		(4) Clean rust and paint off knife edge contact surface with 00 emery cloth.(5) Remove all paint and rust from rubber gasket. It should be clean and pliable. (6) Examine all moving parts for excess wear or damage. If necessary, REPLACE NOW. (7) Operate door and check for smooth and positive dogging action. (8) Check compression between knife edge and rubber gasket. If adjustment is necessary, see Figs. 15 and 16, page 13. (9) Lubricate teeth of rack, pinion on Rack and Pinion Type Door, using rust-inhibitive grease. 1
11
SECTION 4 WEDGES REPLACEMENT

The wedges on all doors are the inclined surfaces, or points, where the dogs exert the pressure that forces the knife edge into the rubber gasket forming the watertight seal.

Fig. 10-Wedge ready for welding, Rotating Dog Type Door.

HOW TO REPLACE WEDGES ON ALL TYPES OF HEINTZ DOORS

First-Chip old wedge from door frame.

Second-Chip clean all old weld metal from wedge seat on frame.

Third-Hold wedge in place with “C” clamp, see Fig. 10.

Fourth-Using arc weld, tack wedge in place. Dog door and check for proper wedge position.

Fifth-Permanently weld wedge in place.

Sixth-Check rubber compression all around door, see Figs. 15 and 16, page 13.

NOTE: In tacking and welding, follow proper procedure (see welding note, page 9).

SECTION 5 HINGE PIN REPLACEMENT THERE ARE TWO TYPES OF HINGES ON THE HEINTZ DOORS:
1.-The conventional type with the elongated hole in the hinge blade.2.-The Non-Sag Hinge which is designed to minimize sagging and misalignment of the door and to reduce frictional wear on the hinge pin. HOW TO REPLACE HINGE PIN: To Dis-assemble: Dog Door lightly. (1) File off peen of pin and remove hinge pin collar. (2) Remove hinge pin. (3) Slide washer from between hinge pad and hinge blade and inspect for scoring or excessive wear. Fig. 11-Hinge, assembly and exploded views, conventional type hinge.		To Re-assemble:(3) Replace washer between lower hinge pad and hinge blade. (2) Line up hinge pin holes and insert hinge pin. (1) Set new collar in place and peen over hinge pin. Test for free swing of door. Fig. 12-Hinge, assembly and exploded views, Non-Sag Type Hinge.
12
SECTION 6 RUBBER GASKET REPLACEMENT

The rubber gasket makes the door watertight where the door gasket meets the door frame knife edge.The outer gasket retaining edge is part of the door panel, minimizing the danger of water leakage at this point. The inner gasket retaining edge is a bulb angle of one section which acts as a stiffener around the door, thus minimizing bulge or distortion of the door panel under water pressure.

The rubber gasket and method of replacement are the same for all Heintz Doors covered in this manual.

NOTE: When replacing rubber gasket, remember these Hints:

(1) Gasket joint should be at center top of door.(2) Wet gasket with water and it will slide in place easily.

(3) Do not stretch rubber gasket when inserting in seat.

(4) Cut one inch too long, pull out part way, reinsert from cut end, forcing excess inch in place.

HOW TO REPLACE RUBBER GASKET, ALL HEINTZ QUICK ACTING DOORS (Fig. 13):First-Insert screw driver at joint and pry out enough for hand-hold, pull out rest of gasket by hand.

Second-Clean out all foreign matter around gasket seat.

Third-Insert new gasket, use soft hammer and wooden wedge (see NOTE above).

Fourth-Check to be sure gasket is properly seated in retainers all around door.

Fig. 13-Rubber gasket replacement, all Heintz Quick Acting Doors.

SECTION 7
PACKING REPLACEMENT

Fig. 14-Installing Packing.

The packing is the medium for making the door watertight at the point where the outside handwheel or hand lever shaft pierces the door.INSTALLING PACKING, ALL HEINTZ QUICK ACTING DOORS (Fig. 14):

From Outer Side of Door:

First-Remove packing plunger from outside operating lever (handwheel) shaft.

Second-Insert stick of packing. If stick packing is not available, roll bulk packing into a string form and pack into hole of shaft (use N.D. Spec. 33P29 Symbol 1425).

Third-Replace packing plunger and screw flush to shaft surface.

SECTION 8
RUBBER GASKET COMPRESSION ADJUSTMENT

The compression between the knife edge and rubber gasket may be varied by the compression adjustment on each dog on all Heintz Doors.To determine proper preliminary adjustment, hold a piece of paper under dog, between knife edge and gasket, close door and hold in closed position by hand. Do not dog door. Adjust compression so that paper may

be pulled from between gasket and knife edge with a maximum drag. After preliminary adjustment has been completed for each dog, fully dog door and adjust each dog for a 1/8″ depression of the knife edge onto the rubber gasket. The 1/8″ depression may be determined by measuring a 1/8″ pull-in of the door to the frame. Use a depth gauge or combination square and straight edge to measure from outside door panel to frame.

HOW TO ADJUST RUBBER GASKET COMPRESSION, ROTATING DOG TYPE DOORS (Fig. 16):First-Back lock screw out part way, using Allen wrench.

Second-Turn dog spindle nut clockwise for more compression, counter-clockwise for less compression.

Third-Determine proper compression adjustment (see above).

Fourth-Tighten lock screw to lock compression adjustment.

Fig. 15-Rubber gasket compression adjustment, Sliding Dog Lever Type Door.

HOW TO ADJUST RUBBER GASKET COMPRESSION, SLIDING DOG LEVER TYPE DOOR (Fig. 15):First-Back lock screw out part way, using Allen wrench.

Second-Turn set screw, with Allen wrench, clockwise for more compression, counter-clockwise for less compression.

Third-Determine proper compression adjustment (see above).

Fourth-Tighten lock screw to lock compression adjustment.

Fig. 16-Rubber gasket compression adjustment, Rotating Dog Type Doors.

SECTION 9
BUSHING REPLACEMENT

The bushings on all doors are made of oil-impregnated metal and are self-lubricating; they act as bearings for the moving parts.During the replacement of any part the inspection of the bushings is regular procedure. Any sign of failure indicates the necessity of replacement.

Inspect bushing for cracks, breaks, wear or loose fit.

Remove bad bushing by driving out, using soft hammer and a piece of bar stock.To Replace Bushing:

Insert proper bushing; see spare parts list.

Drive bushing home, using soft hammer and bushing set.

SECTION 10
HAND LEVER SHAFT REPLACEMENT

The hand lever shaft on the Lever Type Door is a rugged part and ordinarily needs little or no attention. However, it may be damaged during shifting of cargo or equipment, which will necessitate its replacement.

HOW TO REPLACE HAND LEVER SHAFT, SLIDING DOG LEVER TYPE DOOR (Fig. 17):

To Dis-assemble:

From outer side of door:

(1) Remove packing plunger.
(2) Remove outside hand lever nut.
(3) Slide off outside hand lever wheel.
(4) Remove bushing, inspect and renew if necessary.

From inner side of door:

(5) Remove inside hand lever nut.
(6) Slide off inside hand lever wheel.
(7) Remove lock pin from toggle arm pin.
(8) Remove toggle arm pin.
(9) Pull toggle arm over.
(10) Replace new hand lever shaft.
(11) Remove bushing, inspect and renew if necessary.
(12) Inspect two toggle arm bushings-renew if necessary.

To Re-assemble:

From inner side of door:

(11) Replace bushing.
(10) Replace new hand lever shaft.
(9) Slide toggle arm in place.
(8) Replace toggle arm pin, line up lock pin holes.
(7) Replace lock pin in toggle arm pin.
(6) Replace inside hand lever wheel.
(5) Replace inside hand lever nut and pull tight.

From outer side of door:

(4) Replace bushing.
(3) Replace outside hand lever wheel.
(2) Replace outside hand lever nut, pull tight.

Insert new packing, see page 12.

(1) Replace packing plunger.

Test for smooth operation.

Fig. 17-Replacing hand lever shaft, Sliding Dog Lever Type Door.

HOW TO REPLACE HAND LEVER SHAFT, ROTATING DOG LEVER TYPE DOOR (Fig. 18):To Disassemble:

From outer side of door:

(1) Remove packing plunger.
(2) Remove outside hand lever nut.
(3) Slide off outside hand lever wheel.
(4) Remove bushing, inspect and renew if necessary.

From inner side of door:

(5) Remove inside hand lever nut.
(6) Slide off inside hand lever wheel.
(7) Remove lock pin from toggle arm pin.
(8) Remove toggle arm pin.
(9) Pull toggle arm over.
(10) Remove hand lever shaft.
(11) Remove bushing, inspect and renew if necessary.
(12) Inspect two toggle arm bushings, renew if necessary.

To Re-assemble:

From inner side of door:

From outer side of door:

(4) Replace bushing.
(3) Replace outside hand lever wheel.
(2) Replace outside hand lever nut.

Insert new packing, see page 12.

(1) Replace packing plunger.

Test for smooth operation.

Fig. 18-Replacing hand lever shaft, Rotating Dog Lever Type Door.

SECTION 11
TOGGLE ARM REPLACEMENT

The toggle arm is the link that rotates when the hand lever is turned. It moves the connecting rod up and down, actuating the dogs.

HOW TO REPLACE TOGGLE ARM, SLIDING DOG LEVER TYPE DOOR (Fig. 19):To Disassemble:

(1) Remove hand lever nut.
(2) Slide off hand lever wheel.
(3) Force down lap of lock washer.
(4) Remove spring stud. Remove the following:
(5) lock washer,
(6) spring back plate,
(7) third spring leaf,
(8) second spring leaf, and
(9) main spring leaf.
(10) Remove cotter pin behind operating link.
(11) Remove washer behind operating link.
(12) Remove lock pin from toggle arm pin.
(13) Remove toggle arm pin.
(14) Remove toggle arm and bushing as a unit.
(15) Check bushings, renew if necessary.
(16) Inspect bushing in operating link, renew if necessary.

To Re-assemble:

(15) Insert bushing in new toggle arm.
(14) Hold new toggle arm and bushing unit in place.
(13) Replace toggle arm pin, lining up lock pin holes.
(12) Replace lock pin in toggle arm pin.
(11) Connect toggle arm to operating link and replace washer behind operating link.
(10) Replace cotter pin behind operating link.

Hold in place the following:

(9) main spring leaf,
(8) second spring leaf,
(7) third spring leaf,
(6) spring back plate, and
(5) lock washer.
(4) Replace spring stud and pull tight.
(3) Force lap of lock washer on spring stud.
(2) Replace hand lever wheel.
(1) Replace hand lever nut and pull tight.

Test for smooth operation.

Fig. 19-Toggle arm, assembly and exploded views, Sliding Dog Lever Type Door.

Fig. 20-Replacing toggle arm, Sliding Dog Lever Type Door.

HOW TO REPLACE TOGGLE ARM, ROTATING DOG LEVER TYPE DOOR (Fig. 20):To Dis-assemble:

(1) Remove hand lever nut.
(2) Slide off hand lever wheel.
(3) Remove lock pin from roller pin.
(4) Remove roller and roller pin as a unit.
(5) Remove cotter pin from toggle arm clevis pin.
(6) Remove toggle arm clevis pin.
(7) Remove lock pin from toggle arm pin.
(8) Remove toggle arm pin.
(9) Remove toggle arm.
(10) Check bushing, renew if necessary.

To Re-assemble:

(10) Replace bushing in new toggle arm.
(9) Hold new toggle arm in place.
(8) Replace toggle arm pin, line up lock pin holes.
(7) Replace lock pin in toggle arm pin.
(6) Hold toggle arm in position and replace toggle arm clevis pin.
(5) Replace cotter pin in clevis pin.
(4) Replace roller and roller pin unit, line up lock pin holes.
(3) Replace lock pin in roller pin.
(2) Replace hand lever wheel.
(1) Replace hand lever nut.

Test for smooth operation.

SECTION 12
TOGGLE ARM SPRING REPLACEMENT

TOGGLE ARM SPRING, SLIDING DOG AND ROTATING DOG LEVER TYPE DOORS (Fig. 00)The toggle arm spring, on both lever type doors, acts as a cushion stop and holds the hand lever in extreme position.

Fig. 21-Toggle arm spring, assembly and exploded views, Sliding Dog Lever Type Door.

HOW TO REPLACE TOGGLE ARM SPRING, SLIDING DOG LEVER TYPE DOOR (Fig. 21):To Dis-assemble:

(1) Force down lap of lock washer.
(2) Remove stud from spring assembly.

Lift off following:

(3) lock washer,
(4) back plate,
(5) third spring leaf,
(6) second spring leaf, and
(7) main spring leaf.

To Re-assemble:

Hold following in place:

(7) new main spring leaf,
(6) second spring leaf,
(5) third spring leaf,
(4) back plate, and
(3) lock washer.
(2) Replace stud in spring assembly.
(1) Bend lap of lock washer up on side of stud head.

Test for stop and holding action.

HOW TO REPLACE TOGGLE ARM SPRING, ROTATING DOG LEVER TYPE DOOR (Fig. 22):To Dis-assemble:

(1) Remove two machine screws from spring assembly.

Remove the following:

(2) tapping plate,
(3) main spring leaf (spring),
(4) second spring leaf (backing plate), and
(5) third spring leaf (backing plate).

To Re-assemble:

Hold in place the following:

(5) third spring leaf (backing plate),
(4) second spring leaf (backing plate),
(3) main spring leaf (spring), and
(2) tapping plate.
(1) Replace two machine screws in spring assembly and set up tight.

Test for stop and holding action.

Fig. 22-Toggle arm spring, assembly and exploded views, Rotating Dog Lever Type Door.

SECTION 13
TOGGLE ARM ROLLER REPLACEMENT

The toggle arm roller on the Rotating Dog Lever Type Door acts as a booster to aid the operating mechanism get over the hump of the operation in dogging the door.HOW TO REPLACE TOGGLE ARM ROLLER. ROTATING DOG LEVER TYPE DOOR (Fig. 23):

To Disassemble:

(1) Remove lock pin from roller pin.
(2) Remove roller pin.
(3) Remove roller.

To Re-assemble:

(3) Hold new roller in place.
(2) Insert roller pin and line up lock pin holes.
(1) Replace lock pin in roller pin.

Test for smooth operation.

Fig. 23-Replacing toggle arm roller, Rotating Dog Lever Type Door.

SECTION 14
DOG REPLACEMENT

DOG, SLIDING DOG LEVER TYPE DOOR (Fig. 24):The Dog on this type door slides out on the wedge. When dog bar is fully extended, the cam on the operating crank raises the inner side of the dog bar, forcing the outer end down on the wedge. This exerts pressure between the knife edge of frame and rubber gasket, creating a watertight seal.

HOW TO REPLACE DOG, SLIDING DOG LEVER TYPE DOOR (Fig. 24):

To Dis-assemble:

(1) Remove lock pin from dog spindle nut.
(2) Remove nut from dog spindle.
(3) Pry off operating crank cap.
(4) Lift dog from pivot pin and pull from out of dog bracket.
(5) Remove two slide plates from dog bracket.

To Re-assemble:

(5) Hold in place two slide plates in dog bracket.
(4) Slide new dog in bracket and insert inner end of dog on pivot pin.
(3) Replace operating crank cap.
(2) Replace nut on dog spindle, line up lock pin holes.
(1) Insert lock pin through dog spindle nut.

Test for smooth, positive action.

Fig. 24-Dog, assembly and exploded views, Sliding Dog Lever Type Door.

Fig. 25-Dog, assembly and exploded views, Rotating Dog Lever Type and Rack and Pinion Type Doors.

DOG, ROTATING DOG LEVER TYPE AND RACK AND PINION TYPE DOORSThe dogs on the Rotating Dog Type Doors are pulled around on their pivot by the linkage system and rolling up on the wedge create the pressure at the contact point of the knife edge and rubber gasket.

HOW TO REPLACE DOG, ROTATING DOG LEVER TYPE AND RACK AND PINION TYPE DOORS (Fig. 25):

To Dis-assemble:

(1) Remove cotter pins.
(2) Remove round nuts (collars).
(3) Lift off connecting rod (on lever type door, loosen outside hand lever nut and pull center assembly part way out, on inner side of door, sufficient to lift connecting rod from dog).
(4) Remove washer.
(5) Remove lock pin from dog roller nut.
(6) Remove dog roller nut.
(7) Remove dog roller washer.
(8) Remove dog roller and bushing unit, inspect bushing and renew if necessary.

(9) Remove lock pin on dog spindle nut.
(10) Remove nut on dog spindle.
(11) Remove dog and bushings as a unit.
(12) Inspect three bushings and renew if necessary.

To Re-assemble:

(11) Replace new dog and bushings as a unit.
(10) Replace nut on dog spindle, line up lock pin holes.
(9) Insert lock pin in nut on dog spindle.
(8) Replace dog roller and bushing unit.
(7) Replace dog roller washer.
(6) Replace dog roller nut, line up lock pin holes.
(5) Insert lock pin in dog roller nut.
(4) Replace washer.
(3) Replace connecting rod (on lever type door, push center mechanism back in place, after connecting rod is attached to dog, and tighten outside hand lever nut).
(2) Replace round nuts (collars), line up cotter pin holes.
(1) Replace cotter pins.

Test for smooth operation.

SECTION 15
DOG OPERATING CRANK REPLACEMENT

DOG OPERATING CRANK, SLIDING DOG LEVER TYPE DOOR

The rotation of the operating crank extends the dogs over the wedge, at the same time raising the inner end of dog bar, forcing the outer end down on the wedge.

HOW TO REPLACE DOG OPERATING CRANK, SLIDING DOG LEVER TYPE DOOR (Fig. 26):To Dis-assemble:

(1) Remove lock pin from crank spindle.
(2) Remove nut from crank spindle.
(3) Pry off operating crank cap.
(4) Lift dogs from pivot pins (do not remove dogs from dog bracket).
(5) Remove cotter pin behind connecting rod.
(6) Remove washer behind connecting rod.
(7) Slide dog operating crank from crank spindle.
(8) Inspect bushings, replace if necessary.

To Re-assemble:First insert new pivot pins in operating crank, rivet pivot pins flush for loose fit.

(7) Slide new operating crank on crank spindle and insert spindle in connecting rod.
(6) Replace washer on connecting rod spindle.
(5) Insert cotter pin in connecting rod spindle.
(4) Replace dogs on pivot pins.
(3) Replace operating crank cap.
(2) Replace nut on crank spindle, line up lock pin holes.
(1) Insert lock pin through crank spindle nut.

Test for easy, positive action.

Fig. 26-Dog operating crank, assembly and exploded views, Sliding Dog Lever Type Door.

SECTION 16
DOG OPERATING CRANK CAP REPLACEMENT

DOG OPERATING CRANK CAP, SLIDING DOG LEVER TYPE DOOR

The operating crank cap is the outer hub for the operating crank pivot pins. If it is bent or damaged, it may cause binding in the dogging action.

Fig. 27-Dog operating crank cap, assembly and exploded views, Sliding Dog Lever Type Door.

HOW TO REPLACE DOG OPERATING CRANK CAP, SLIDING DOG LEVER TYPE DOOR (Fig. 27):

To Dis-assemble:

(1) Remove lock pin from dog spindle.
(2) Remove nut from dog spindle.
(3) Pry off operating crank cap.

To Re-assemble:

(3) Replace new operating crank cap.
(2) Replace nut on dog spindle, line up lock pin holes.
(1) Insert lock pin through dog spindle nut.

Test for easy, positive operation.

SECTION 17
DOG BRACKET REPLACEMENT

The dog bracket on the Sliding Dog Type Door is the guide the dog slides through. It forms the fulcrum point where the dog end is levered down on the wedge.HOW TO REPLACE DOG BRACKET, SLIDING DOG TYPE DOOR (Fig. 28):

First-Chip old bracket off door.

Second-Chip clean all old weld metal from bracket seat on door.

Third-Hold bracket in place with “C” clamp.

Fourth-Using arc weld, tack bracket in place. Check for proper bracket position.

Fifth-Permanently weld bracket in place, see Fig. 24, page 22, for complete procedure.

NOTE: In tacking and welding, follow proper procedure (see welding note, page 9).

See Fig. 24, page 22, for bracket disassembly and re-assembly.

See Fig. 15, page 13, for rubber gasket compression adjustment.

Fig. 28-Dog bracket clamped in place ready for installation.

SECTION 18
DOG ROLLER REPLACEMENT

The dog rollers on the Rotating Dog Type Doors revolve as they move up on the dog wedge. At this point the frictional load is reduced by the turning action of the rollers.HOW TO REPLACE DOG ROLLER, ROTATING DOG LEVER TYPE AND RACK AND PINION TYPE DOORS (Fig. 29):

To Disassemble:

(1) Remove lock pin from dog roller nut.
(2) Remove dog roller nut.
(3) Remove dog roller washer.
(4) Remove dog roller and bushing as a unit.
(5) Inspect bushing, renew if necessary.

To Re-assemble:

(4) Replace new dog roller and bushing as a unit.
(3) Replace dog roller washer.
(2) Replace dog roller nut, line up lock pin holes.
(1) Insert lock pin through dog roller nut.

Test for smooth operation.

Fig. 29-Dog roller assembly and exploded views, Rotating Dog Lever Type and Rack and Pinion Type Doors.

SECTION 19
CENTER MECHANISM CONNECTING LINK REPLACEMENT

The center mechanism connecting link on the Rotating Dog Lever Type Door connects the toggle arm of the operating mechanism and the linkage system, which moves the dogs on their pivots. The link on the Rotating Dog Rack and Pinion Type Door connects the rack of the operating mechanism and the linkage system which dogs and undogs the door.

HOW TO REPLACE CENTER MECHANISM LINK, ROTATING DOG RACK AND PINION TYPE DOOR (Fig. 30):To Dis-assemble:

(1) Remove cotter pins from link studs.
(2) Remove collars from link studs.
(3) Lift off link.
(4) Check bushings, renew if necessary.

To Re-assemble:

(4) Insert bushings in new link.
(3) Slide new link on link studs.
(2) Replace collars on link studs, line up cotter pin holes.
(1) Insert cotter pins.

Test for smooth, positive action.

Fig. 30-Center mechanism link, assembly and exploded views, Rotating Dog Rack and Pinion Type Door.

HOW TO REPLACE CENTER MECHANISM CONNECTING LINK, ROTATING DOG LEVER TYPE DOOR (Fig. 31):

To Dis-assemble:

(1) Remove cotter pins from connecting rod stud nuts.
(2) Remove round nuts from connecting rod studs.
(3) Remove cotter pin from clevis pin.
(4) Pull out clevis pin.
(5) Lift up toggle arm.
(6) Slide out connecting link.
(7) Check bushings, renew if necessary.

To Re-assemble:

(7) Replace bushings in new connecting link.
(6) Slide new connecting link on connecting rod studs, holding toggle arm up.
(5) Put toggle arm in place.
(4) Insert clevis pin through connecting link and toggle arm, line up cotter pin holes.
(3) Insert cotter pin in clevis pin.
(2) Replace round nuts on connecting rod studs, line up cotter pin holes.
(1) Insert cotter pins through connecting rod stud nuts.

Test for smooth, positive action.

Fig. 31-Center mechanism connecting link, assembly and exploded views, Rotating Dog Lever Type Door.

SECTION 20
LINK REPLACEMENT

The link, on the Rotating Dog Type Doors, connects the bell crank to the dog or the bell crank to another bell crank. It is part of the linkage system that rotates each dog on its axis.The replacement of the link is practically the same for both Rotating Dog Type Doors.

HOW TO REPLACE LINK ROTATING DOG DOORS (Fig. 32):To Dis-assemble:

(1) Remove cotter pins from stud nuts (collars).
(2) Remove round nuts (collars) from studs.
(3) Remove washer from studs (no washers on the Rack and Pinion Type Door).
(4) Lift off link.
(5) Check bushings, renew if necessary.

To Re-assemble:

(5) Insert bushings in new link.
(4) Place new link on studs.
(3) Replace washers on studs.
(2) Replace round nuts (collars) on studs, line up cotter pin holes.
(1) Insert cotter pins in round nuts (collars).

Test for positive and easy action.

Fig. 32-Link assembly and exploded views, Rotating Dog Lever Type Door.

SECTION 21
RACK REPLACEMENT

The rack on the Rack and Pinion Type Door is the gear mechanism that is moved up and down by the pinions when handwheel is turned. It actuates the linkage system that turns the dogs.HOW TO REPLACE RACK, RACK AND PINION TYPE DOOR (Fig. 33):

To Dis-assemble:

(1) Remove two handwheel nuts.
(2) Remove washer from handwheel spindle.
(3) Slide off handwheel, pinion and bushing unit.
(4) Remove two cotter pins from link spindles.
(5) Remove two collars from link spindles.
(6) Lift over two links.
(7) Remove four spacers from link spindles.
(8) Remove pin from lower roller nut.
(9) Remove lower roller nut.
(10) Remove washer from lower roller bolt.
(11) Remove spring clip from lower roller bolt.
(12) Pull out lower roller bolt (lift rack out of mesh with pinion).
(13) Remove lower roller and bushing unit.
(14) Lift rack out of mesh with pinion and move up and out of roller track.
(15) Remove two upper roller pins.
(16) Remove two upper roller studs.
(17) Remove two upper roller and bushing units.

Inspect roller bushings, link bushings and pinion bushing, renew if necessary.

To Re-assemble:

(17) Hold two upper roller and bushing units in place in new rack.
(16) Replace two upper roller studs, line up pin holes.
(15) Insert two upper roller pins.
(14) Slide rack unit down into roller track.
(13) Hold lower roller and bushing unit in place.
(12) Insert lower roller bolt through lower roller and rack, meshing rack with pinion.
(11) Replace spring clip on lower roller bolt.
(10) Replace washer on lower roller bolt.
(9) Replace lower roller nut, line up pin holes.
(8) Insert pin in lower roller nut.
(7) Replace two spacers on each link spindle.
(6) Replace two links on link spindles.
(5) Replace two collars on link spindles. Line up cotter pin holes.
(4) Insert and open two cotter pins.
(3) Replace handwheel, pinion and bushing unit.
(2) Replace washer on handwheel spindle.
(1) Replace two nuts, pull tight.

Grease pinion and rack teeth with rust-inhibitive grease and test for smooth operation.

Fig. 33-Rack, assembly and exploded views, Rack and Pinion Type Door.

SECTION 22
INTERLOCK LATCH REPLACEMENT

INTERLOCK LATCH, SLIDING DOG AND ROTATING DOG LEVER TYPE DOORS (Fig. 34)The interlock latch on both lever type doors locks and unlocks the operating mechanism. When the door is open, the dogs are prevented from being moved beyond the edge of the door. When the door is closed, the interlock latch slides on the side of the door frame knife edge, lifts up and unlocks the dogging mechanism.

HOW TO REPLACE INTERLOCK LATCH, SLIDING DOG AND ROTATING DOG LEVER TYPE DOORS (Fig. 34):

To Replace Bushing:

(1) Remove cotter pin from latch and latch pin.
(2) Remove latch pin.
(3) Lift off interlock latch.
(4) Remove spring.

To Re-assemble:

(4) Replace spring. Hold spring on spring pin (5).
(3) Replace interlock latch (make sure spring pin on latch is seated in spring).
(2) Replace latch pin.
(1) Insert cotter pin through latch and latch pin.

Close door and check for unlocking action.

Open door and check for locking action.

Fig. 34-Interlock latch, assembly and exploded views, Sliding Dog Lever Type Door.

SECTION 23
INTERLOCK TRIGGER REPLACEMENT

The interlock trigger on the Rotating Dog Rack and Pinion Type Door moves the interlock rod that drops the interlock pawl in and out of the pinion teeth. When the door is closed, the trigger moves on the side of knife edge, pushing the interlock rod in, rotating the pawl on its axis and pulling the pawl out of the teeth of the pinion, unlocking the dogging mechanism.HOW TO REPLACE INTERLOCK TRIGGER, ROTATING DOG RACK AND PINION TYPE DOOR (Fig. 35):

To Dis-assemble:

(1) Unhook spring from pawl.
(2) Remove cotter pin from pawl spindle.
(3) Remove washer from pawl spindle.
(4) Slide pawl off spindle and pull out entire interlock assembly.
(5) Drive out trigger pin.
(6) Remove trigger.

To Re-assemble:

(6) Hold new trigger in place.
(5) Insert trigger pin and drive home.
(4) Slide entire interlock assembly in place and slide pawl on pawl spindle.
(3) Replace washer on pawl spindle.
(2) Insert cotter pin in pawl spindle.
(1) Hook spring to pawl.

Open and close door to test for locking and unlocking action.

Fig. 35-Interlock trigger, assembly and exploded views, Rotating Dog Rack and Pinion Type Door.

SECTION 24
INTERLOCK PAWL REPLACEMENT

The pawl is the hook, on the Rack and Pinion Type Door, that drops into the teeth of the pinion when the door is open, preventing the dogs from being turned beyond the edge of the door.HOW TO REPLACE PAWL, ROTATING DOG RACK AND PINION TYPE DOOR (Fig. 36):

To Dis-assemble:

(1) Unhook spring.
(2) Remove cotter pin.
(3) Remove washer.
(4) Remove cotter pin.
(5) Remove nut.
(6) Slide pawl off spindle.

To Re-assemble:

(6) Slide new pawl on spindle.
(5) Replace nut.
(4) Insert cotter pin.
(3) Replace washer.
(2) Replace cotter pin.
(1) Hook spring to pawl.

Test for positive locking.

Fig. 36-Pawl, Rotating Dog Rack and Pinion Type Door.

SECTION 25
PINION REPLACEMENT

The inside and outside handwheel pinions, on the Rack and Pinion Type Door, are both geared to the rack. Turning either handwheel moves the rack up and down, actuating the linkage system. This gearing system reduces the power necessary to operate this type of door.HOW TO REPLACE OUTSIDE HANDWHEEL PINION, RACK AND PINION TYPE DOOR (Fig. 37):

To Dis-assemble:

From outer side of door:

(1) Remove packing plunger.
(2) Remove two nuts from pinion shaft.
(3) Remove washer from pinion shaft.
(4) Slide outside handwheel off pinion shaft.
(5) Remove bushing, renew if necessary.

From inner side of door.

(6) Remove pinion.
(7) Remove bushings, renew if necessary.

To Re-assemble:

From inner side of door:

(7) Replace bushings.
(6) Replace new pinion.

From outer side of door:

(5) Replace bushing.
(4) Slide outside handwheel on pinion shaft.
(3) Replace washer on pinion shaft.
(2) Replace two nuts, pull tight.
(1) Renew packing and replace packing plunger, see Fig. 14, page 12.

Grease pinion teeth with rust-inhibitive grease.

Test for smooth operation.

Fig. 37-Outside handwheel pinion, assembly and exploded views, Rack and Pinion Type Door.

HOW TO REPLACE INSIDE HANDWHEEL PINION, RACK AND PINION TYPE DOOR (Fig. 38):To Dis-assemble:

(1) Remove two nuts from handwheel shaft.
(2) Remove washer from handwheel shaft.
(3) Slide from shaft, handwheel, pinion and bushing unit.
(4) Remove pinion and bushing unit.
(5) Remove bushings, renew if necessary.

To Re-assemble:

(5) Insert bushings in new pinion.
(4) Insert pinion and bushing unit in handwheel.
(3) Slide handwheel, pinion and bushing unit on handwheel shaft.
(2) Replace washer on handwheel shaft.
(1) Replace two nuts on handwheel shaft, pull tight.

Grease teeth of pinion with rust-inhibitive grease.

Test for smooth operation.

Fig. 38-Inside handwheel pinion, assembly and exploded views, Rack and Pinion Type Door.

SECTION 26
SPARE PARTS

Failure of door parts through normal wear, injury, corrosion and battle damage make it necessary to replace parts at sea. At times it may even be necessary to fabricate a part aboard ship. To meet such an emergency, specifications and heat treatment of parts are covered in Section 26 and detailed drawing numbers are given in the Spare Parts Lists in this section.If parts are not available and must be ordered from the manufacturer, the name and type of ship and the number of the door opening will facilitate the order as all door openings and their doors are on file with the manufacturer.

SECTION 27
SPARE PARTS LIST

SLIDING DOG LEVER TYPE DOOR. SPARE PARTS ALPHABETICALLY ARRANGED

DESCRIPTION	MFGR’S. PART NO.	MATERIAL (See Section 29)	SPECS.
Connecting rod
connecting rod	59543-G	M.S.	46S1
connecting rod	65740-G	Cold rolled steel	Rockwell B-80
connecting rod	59544-G	M.S.	46S1
connecting rod	59545-G	M.S.	46S1
connecting rod	59546-G	M.S.	46S1
connecting rod	59547-G	M.S.	46S1
connecting rod	59548-G	M.S.	46S1
connecting rod	70357-G	M.S.	46S1
connecting rod	59551-G	M.S.	46S1
connecting rod	59552-G	M.S.	46S1
connecting rod bushing	65361	Super-oilite bearing
connecting rod cotter pin	59914	Everdur	Comm.
connecting rod washer	54282	Stl. SH	Comm.
Dog
dog bracket	57284	M.S. Forging	46S1
dog bracket slide plate	C-58581	Mueller #600
dog compression spring	C-58502	COMP.Pr.	22W5
dog end	C-72901	C.R.S. 1A	46S18
dog operating crank-R.H	58968	HYT Br. Class B	46B29
dog operating crank-L.H.	58969	HYT Br. Class B	46B29
dog operating crank cap-R.H.	58964	Y Brass	Comm.
dog operating crank cap-L.H.	58965	Y Brass	Comm.
dog pivot pin	58962	.13CH.S.Stl.
dog set screw	59963	Stl. SH	Comm.
dog set screw lock screw	58511	Stl. SH	Comm.
dog slider bar-side 18″	58582	C.D.Stl. EG	46S13
dog slider bar-side 20″	58598	C.D.Stl. EG	46S13
dog slider bar-side 21″	58583	C.D.Stl. EG	46S13
dog slider bar-side 22″	58584	C.D.Stl. EG	46S13
dog slider bar-side 24″	58585	C.D.Stl. EG	46S13
dog slider bar-side 26″	58586	C.D.Stl. EG	46S13
dog slider bar-side 30″	58519	C.D.Stl. EG	46S13
dog slider bar-side 36″	58587	C.D.Stl. EG	46S13
dog slider bar-side 42″	58588	C.D.Stl. EG	46S13
dog slider bar-side 42 spec.	58518	C.D.Stl. EG	46S13

SLIDING DOG LEVER TYPE DOOR, SPARE PARTS ALPHABETICALLY ARRANGED-(Continued)

DESCRIPTION	MFGR’S. PART NO.	MATERIAL (See Section 29)	SPECS.
dog slider bar-end 6″ R.H.	60142	C.D.Stl. EG	46S13
dog slider bar-end 6″ L.H	60143	C.D.Stl. EG	46S13
dog slider bar-end 8″ R.H.	60140	C.D.Stl. EG	46S13
dog slider bar-end 8″ L.H.	60141	C.D.Stl. EG	46S13
dog slider bar-end 10″	70353	C.D.Stl. EG	46S13
dog slider bar-end 15″	65739	C.D.Stl. EG	46S13
dog spindle bushing	65362	Super-oilite bearing
dog spindle nut	52743	Stl. EG	SAE-1112
dog spindle nut pin	58523	Stl. EG	42P6
dog wedge nut pin	C-58580	Bronze	46B28
Gasket
gasket, rubber	D-32666	Rubber	Comm.
Hand lever
hand lever assembly 12″	46454	M.S.Galv.	46S1
hand lever assembly 15″	39000	M.S.Galv.	46S1
hand lever assembly 18″	49506	M.S.Galv.	46S1
hand lever shaft	E-54250	M.S.SH Ass’y.	46S1
hand lever shaft bushing	64912	Super-oilite bearing
hand lever shaft link	C-54249	M.S.SH Ass’y.	46S1
hand lever shaft nut	61703	C.D.Stl.	SAE-X1020
hand lever shaft plunger	52742	Stl. EG	SAE 1040-45
hand lever shaft sleeve	58506	Seamless steel Tubing	44T1
hand lever shaft sleeve rein	58148	M.S.	48S5
Hinge
hinge pin	C-39127	COMP. Nr.	46B6
hinge pin collar	C-39128	COMP. Nr.	46B6
hinge washer	47482	Comm.Brass	Comm.
Interlock
interlock latch	58575	Flange SH Ass’y.	48S5
interlock latch cotter	59914	Everdur	Comm.
interlock latch pin	58514	M.S. EG	46S1
interlock latch spring	C-38921	COMP. Pr.	22W5
interlock latch spring pin	58515	M.S.SH Ass’y.	46S1
interlock rod-18″	58589	M.S.SH Ass’y.	46S1
interlock rod-21″	58590	M.S.SH Ass’y.	46S1
interlock rod-22″	58591	M.S.SH Ass’y.	46S1
interlock rod-24″	58592	M.S.SH Ass’y.	46S1
interlock rod-26″	58593	M.S.SH Ass’y.	46S1
interlock rod-30″	58594	M.S.SH Ass’y.	46S1
interlock rod-36″	58595	M.S.SH Ass’y.	46S1
interlock rod-42″	58596	M.S.SH Ass’y.	46S1
interlock rod slide button	58512	M.S.SH Ass’y.	46S1
interlock rod stud	58513	M.S.SH Ass’y.	46S1
interlock rod stud cotter	59914	M.S.SH Ass’y.	46S1
Toggle arm
toggle arm-R.H	65628	COMP. MnC	49B3
toggle arm-L.H	65629	COMP. MnC	49B3
toggle arm bushing	64908	Super-oilite bearing
toggle arm lock pin	54274	Stl. EG	46S1
toggle arm pin	58503	M.S. SH	46S1
toggle arm spring main leaf	C-58507	COMP.Pr.S.T.	46B14
toggle arm spring 2nd leaf	C-58508	COMP.Pr.S.T.	46B14
toggle arm spring 3rd leaf	C-58509	COMP.Pr.S.T.	46B14
toggle arm spring BK plate	58577	M.S.EG	48S5
toggle arm spring bolt	58121	Stl. EG	SAE-1112
toggle arm spring lock washer	C-61045	Soft brass	Comm.

NOTE: Reference Drawings, Sliding Dog Lever Type Door.

TITLE	HEINTZ NO.	TITLE	HEINTZ NO.
Plans	T-79718	Sections	T-79719
Door Schedule	E-79715	Details	T-79720

SLIDING DOG LEVER TYPE DOOR, SPARE PARTS NUMERICALLY ARRANGED

MFGR’S PART NUMBER	DESCRIPTION
D-32666	Gasket, rubber
C-38921	Interlock latch spring
39000	Hand lever assembly, 15″
C-39127	Hinge pin
C-39128	Hinge pin collar
46454	Hand lever assembly, 12″
47482	Hinge washer
49506	Hand lever assembly, 18″
52742	Hand lever shaft plunger
52743	Dog spindle nut
C-54249	Hand lever shaft link
E-54250	Hand lever shaft
54274	Toggle arm lock pin
54282	Connecting rod washer
57284	Dog
58121	Toggle arm spring bolt
58148	Hand lever shaft sleeve rein
C-58502	Dog compression spring
58503	Toggle arm pin
58506	Hand lever shaft sleeve
C-58507	Toggle arm spring, main leaf
C-58508	Toggle arm spring, 2nd leaf
C-58509	Toggle arm spring, 3rd leaf
58511	Dog set screw lock screw
58512	Interlock rod slide button
58513	Interlock rod stud
58514	Interlock latch cotter
58515	Interlock latch spring pin
58518	Dog slider bar, side, 42″ special
58519	Dog slider bar, side, 30″
58523	Dog spindle nut pin
58575	Interlock latch
58577	Toggle arm spring back plate
C-58580	Dog wedge
C-58581	Dog Brack slide plate
58582	Dog slider bar, side, 18″
58583	Dog slider bar, side, 21″
58584	Dog slider bar, side, 22″
58585	Dog slider bar, side, 24″
58586	Dog slider bar, side, 26″
58587	Dog slider bar, side, 36″
58588	Dog slider bar, side, 42″

MFGR’S PART NUMBER	DESCRIPTION
58589	Interlock rod 18″
58590	Interlock rod 21″
58591	Interlock rod 22″
58592	Interlock rod 24″
58593	Interlock rod 26″
58594	Interlock rod 30″
58595	Interlock rod 36″
58596	Interlock rod 42″
58598	Dog slider bar, side, 20″
58962	Dog pivot pin
58964	Dog operating crank cap, right hand
58965	Dog operating crank cap, left hand
58968	Dog operating crank, right hand
58969	Dog operating crank, left hand
59543-G	Connecting rod
59544-G	Connecting rod
59545-G	Connecting rod
59546-G	Connecting rod
59547-G	Connecting rod
59548-G	Connecting rod
59551-G	Connecting rod
59552-G	Connecting rod
59914	Connecting rod cotter pin and interlock rod stud cotter pin
59963	Dog set screw
60140	Dog slider bar-end, 8″ right hand
60141	Dog slider bar-end, 8″ left hand
60142	Dog slider bar-end, 6″ right hand
60143	Dog slider bar-end, 6″ left hand
C-61045	Toggle arm spring lock washer
61703	Hand lever shaft nut
64908	Toggle arm bushing
64912	Hand lever shaft bushing
65361	Connecting rod bushing
65362	Dog spindle bushing
65628	Toggle arm, right hand
65629	Toggle arm, left hand
65739	Dog slider bar-end 15″
65740-G	Connecting rod
70353	Dog slider bar-end 10″
70357-G	Connecting rod
C-72901	Dog end

ROTATING DOG LEVER TYPE DOOR, SPARE PARTS ALPHABETICALLY ARRANGED

DESCRIPTION	MFGR’S. PART NO.	MATERIAL (See Section 29)	SPECS.
Connecting link
connecting link R.H. 26″	38450	M.S. Galv.	46S1
connecting link L.H. 26″	38451	M.S. Galv.	46S1
connecting link R.H. 30″	47478	M.S. Galv.	46S1
connecting link L.H. 30″	47479	M.S. Galv.	46S1
connecting link R.H. 36″	46242	M.S. Galv.	46S1
connecting link L.H. 36″	46241	M.S. Galv.	46S1
connecting link R.H. 24″	58878	M.S. Galv.	46S1
connecting link L.H. 24″	58879	M.S. Galv.	46S1
connecting link bushing	64910	Super-oilite bearing
connecting link plate 36″ and 42″	46243	M.S. Galv.	46S1
connecting link plate 24″ to 30″	38452	M.S. Galv.	46S1
connecting link stud	63122	MED.STL.SHER	46S1
connecting link washer	54284	Stl. SH	Comm.
Connecting rod
connecting rod	58958	M.S. Galv.	46S1
connecting rod	54360	M.S. Galv.	46S1
connecting rod	54362	M.S. Galv.	46S1
connecting rod	55920	M.S. Galv.	46S1
connecting rod	56710	M.S. Galv.	46S1
connecting rod	58960	M.S. Galv.	46S1
connecting rod	54361	M.S. Galv.	46S1
connecting rod	54363	M.S. Galv.	46S1
connecting rod	55921	M.S. Galv.	46S1
connecting rod	56711	M.S. Galv.	46S1
connecting rod	57666	M.S. Galv.	46S1
connecting rod stud	63125	M.S. Galv.	46S1
connecting rod stud bushing	64909	Super-oilite bearing
connecting rod stud collar	C-63120	Stl. SH	SAE-1112
connecting rod stud pin	53737	Stl. Galv.	Comm.
connecting rod stud washer	54353	Stl. SH	Comm.
Dog, rotating
dog, rotating-R.H.	E-46866A	M.S. Forg.	46S1
dog, rotating-R.H	32504A	M.S. Forg.	46S1
dog, rotating-R.H.	E-32508A	M.S. Forg.	46S1
dog, rotating-L.H.	E-32501A	M.S. Forg.	46S1
dog, rotating-L.H.	32505A	M.S. Forg.	46S1
dog, rotating-L.H.	E-46865A	M.S. Forg.	46S1
dog, rotating and bell crank-R.H.	32502A	M.S. Forg.	46S1
dog, rotating and bell crank-R.H	32506A	M.S. Forg.	46S1
dog, rotating and bell crank-L.H	32503A	M.S. Forg.	46S1
dog, rotating and bell crank-L.H.	32507A	M.S. Forg.	46S1
dog, rotating bushing	64913	Super-oilite bearing
dog, rotating crank bushing	64909	Super-oilite bearing
dog, rotating lock screw	C-55164	C.R.S. Class #6 Type A	46S18
dog, rotating nut	C-54233	Stl. EG	SAE-1112
dog, rotating nut pin	54271	Stl. EG	42P6
dog, rotating roller	C-54248	Stl. SH	SAE-1050
dog, rotating roller bushing	64908	Super-oilite bearing
dog, rotating roller nut	C-54232	Stl. EG	SAE-1112
dog, rotating roller nut pin	54291	Stl. EG	42P6
dog, rotating roller washer	54281	Stl. SH	Comm.
dog, rotating spindle	C-54247	Stl. SH	SAE-1040
heat treated
dog, rotating spindle sleeve	56220	Steel	SAE-1015
dog, rotating wedge-R.H.	52410-B	CU.SI.ALLOY Casting	46B28
dog, rotating wedge-L.H.	52411-B	CU.SI.ALLOY Casting	46B28
Gasket, rubber 1/2″ x 1 1/4″	D-32666	Rubber	Comm.
Hand lever assembly
hand lever assembly 15″	39000	M.S. Galv.	46S1
hand lever assembly 18″	49506	M.S. Galv.	46S1
hand lever shaft	E-54250	M.S.	46S1

ROTATING DOG LEVER TYPE DOOR, SPARE PARTS ALPHABETICALLY ARRANGED-(Continued)

DESCRIPTION	MFGR’S. PART NO.	MATERIALS (See Section 29)	SPECS.
hand lever shaft bushing	64902	Super-oilite bearing
hand lever shaft link	C-54249	Med. Steel	46S1
hand lever shaft nut	61703	Steel El. Galv.	46S1
hand lever shaft plunger	52742	Stl. EG	SAE-1040-45
hand lever shaft sleeve	38465	M.S.	46S13
Hinge
hinge adjusting yoke	75736	Flange Stl.	48S5
hinge adjusting yoke hex. nut	60449	Comm. brass	Comm.
hinge adjusting yoke pin	C-75738	COMP. Nr.	46B6
hinge adjusting yoke set screw	75747	Stl. SH
hinge collar	32157	COMP. Nr.	46B6
hinge cotter pin 5/32″ x 2″	78211	C.R.S.	Comm.
hinge pin	C-75737	COMP. Nr.	46B6
hinge washer	75748	Comm. brass	Comm.
hinge washer	20896	Comm. brass	Comm.
hinge washer	76568	Comm. brass	Comm.
Interlock
interlock cotter pin 3/32″ x 1 1/8″	59342	Stl. EG	Comm.
interlock trip	59337	M.S.	48S5
interlock trip pin	59338	Stl. EG	46S1
interlock trip pin sleeve	C-59341	Steel	44P10
interlock trip spring	C-24414	COMP.Pr.S.T.	22W5
interlock trip spring pin	59339	M.S.	46S1
interlock trip stop plate	C-68800	M.S.	48S5
interlock trip stop plate rivet	68116	Steel	Comm.
Link
link bell crank to dog	43025	M.S. Galv.	46S1
link bell crank to dog	50292	M.S. Galv.	46S1
link bell crank to dog	52289	M.S. Galv.	46S1
link bell crank to dog, bushing	64921	Super-oilite bearing
link bell crank to dog, washer	54283	Stl. SH	Comm.
Name plate (outside)
name plate (outside)-off	C-39006	Zinc Sheet
name plate (outside)-on	C-39007	Zinc Sheet
name plate (outside) drive screw	C-60882	Hardened steel Brass plated
Stop pin
stop pin mach. screw (12-24 x 5/8″)	64918	Stl. EG	Comm.
stop pin spring	C-38880	COMP. Pr.S.T.	46B14
stop pin spring backing plate	C-38881	COMP. Pr.S.T.	46B14
stop pin spring backing plate	C-38882	COMP.Pr.S.T.	46B14
stop pin spring tapping plate	C-64924	Stl. EG	48S5
Toggle arm
toggle arm-R.H. 24″ to 36″	38462	COMP. MnC	49B3
toggle arm-L.H. 24″ to 36″	38463	COMP. MnC	49B3
toggle arm-R.H. 42″	49562	COMP. MnC	49B3
toggle arm-L.H. 42″	49563	COMP. MnC	49B3
toggle arm bushing	64907	Super-oilite bearing
toggle arm clevis pin	C-64915	Stl. SH	SAE-1112
toggle arm locking pin 1/8″ x 7/8″	54273	Stl. EG	46S1
toggle arm locking pin 1/8″ x 1 1/2″	54274	Stl. EG	46S1
toggle arm pin	54251	M.S.	46S1
toggle arm roller	C-64916	HYT Bronze	Grade #2
toggle arm roller cam 24″ to 26″	38468	C.R.S. 1A	46S18
toggle arm roller cam 30″ to 36″	C-46195	C.R.S. 1A	46S18
toggle arm roller cam 42″	C-49561	C.R.S. 1A	46S18
toggle arm roller pin	C-64914	M.S.	46S1

NOTE: Reference Drawings Rotating Dog Lever Type Door.

TITLE	HEINTZ NO.	TITLE	HEINTZ NO.
Plans	T-78267	Details	T-78269
Door Schedule	E-78154	Sections & Details	T-78260
Sections	T-78268

ROTATING DOG LEVER TYPE DOOR, SPARE PARTS NUMERICALLY ARRANGED

MFGR’S PART NUMBER	DESCRIPTION
20896	Hinge washer
C-24414	Interlock trip spring
32157	Hinge collar
E-32501A	Dog, rotating left hand
32502A	Dog, rotating & bell crank, right hand
32503A	Dog, rotating & bell crank, left hand
32504A	Rotating dog, right hand
32505A	Rotating dog, left hand
32506A	Rotating dog & bell crank, right hand
32507A	Rotating dog & bell crank, left hand
E-32508A	Rotating dog, right hand
D-32666	Gasket, rubber, 1/2″ x 1 1/4″
38450	Connecting link, right hand 26″
38451	Connecting link, left hand 26″
38452	Connecting link, plate 24″ to 30″
38462	Toggle arm, R. H. 24″ to 36″
38463	Toggle arm, L. H. 24″ to 36″
38465	Hand lever shaft sleeve
38468	Toggle arm roller cam 24″ to 26″
C-38880	Stop pin spring
C-38881	Stop pin spring becking plate
C-38882	Stop pin spring becking plate
39000	Hand lever assembly
C-39006	Name plate (outside)-OFF
C-39007	Name plate (outside)-ON
43025	Link, bell crank to dog
C-46195	Toggle arm roller cam 30″ to 36″
46241	Connecting link, L. H. 36″
46242	Connecting link, R. H. 36″
46243	Connecting link plate 36″ & 42″
E-46865A	Dog, rotating, L. H.
E-46866A	Dog, rotating, R. H.
47478	Connecting link, R. H. 30″
47479	Connecting link, L. H. 30″
49506	Hand lever assembly 18″
C-49561	Toggle arm roller cam 42″
49562	Toggle arm R. H. 42″
49563	Toggle arm L. H. 42″
50292	Link bell crank to dog
52289	Link bell crank to dog
52410-B	Dog, rotating wedge, R. H.
52411-B	Dog, rotating wedge, L. H.
52742	Hand lever shaft plunger
53737	Connecting rod stud pin
C-54232	Dog, rotation nut
C-54233	Dog, rotation nut
C-54247	Dog, rotation spindle
C-54248	Dog, rotating roller
C-54249	Hand lever shaft link
E-54250	Hand lever shaft
54251	Toggle arm pin

MFGR’S PART NUMBER	DESCRIPTION
54271	Dog, rotating nut pin
54273	Toggle arm locking pin 1/8″ x 7/8″
54274	Toggle arm locking pin 1/8″ x 1 1/2″
54281	Dog, rotating roller washer
54283	Link bell crank to dog, washer
54284	Connecting link washer
54291	Dog, rotation roller nut pin
54353	Dog, rotation stud washer
54360	Connecting rod
54361	Connecting rod
54362	Connecting rod
54363	Connecting rod
C-55184	Dog, rotating lockscrew
55920	Connecting rod
55921	Connecting rod
56220	Dog rotating spindle sleeve
56710	Connecting rod
56711	Connecting rod
57666	Connecting rod
58878	Connecting link, R. H. 24″
58879	Connecting link, L. H. 24″
58958	Connecting rod
58960	Connecting rod
59337	Interlock trip
59338	Interlock trip pin
59339	Interlock trip spring pin
C-59341	Interlock trip pin sleeve
59342	Interlock cotter pin 3/32″ x 1 1/8″
60449	Hinge adjusting hex. nut
C-60882	Name plate (outside) drive screw
61703	Hand lever shaft nut
C-63120	Connecting rod stud collar
63122	Connecting link stud
63125	Connecting rod stud
64907	Toggle arm bushing
64908	Dog, rotating roller bushing
64909	Connecting rod stud bushing, and dog rotating crank bushing
64910	Connecting link bushing
64912	Hand lever shaft bushing
64913	Dog, rotating bushing
C-64914	Toggle arm roller pin
C-64915	Toggle arm clevis pin
C-64916	Toggle arm roller
64918	Stop pin mach. screw (12-24 x 5/8″)
64921	Link bell crank to dog bushing
C-64924	Stop pin spring topping plate
68116	Interlock trip stop plate rivet
C-68800	Interlock trip stop plate
75736	Hinge adjusting yoke
C-75737	Hinge pin
G-75738	Hinge adjusting pin
75747	Hinge adjusting yoke set screw
75748	Hinge washer
76568	Hinge washer
78211	Hinge cotter pin, 5/32″ x 2″ long

ROTATING DOG RACK AND PINION TYPE DOOR, SPARE PARTS ALPHABETICALLY ARRANGED

DESCRIPTION	MFGR’S. PART NO.	MATERIALS (See Section 29)	SPECS.
Connecting rod
connecting rod-bottom	E-46255	Alum. alloy	46A10
connecting rod-sides	46280	Alum. alloy	46A10
connecting rod-top	46245	Alum. alloy	46A10
connecting rod stud	36214	C.R.S. 7A	46S18
connecting rod stud	C-34941	C.R.S. 7A	46S18
connecting rod stud collar	C-36213	COMP. Nr.	46B6
connecting rod stud cotter pin	C-25126	Brass	Comm.
connecting rod stud washer	C-34942	C.R.S. #1	47S20
Dog, rotating
dog, rotating	E-32501	Bronze Forg.	See note A, page 49
dog, rotating	E-32508	Bronze Forg.	See note A, page 49
dog, rotating-R.H	E-32504	Bronze Forg.	See note A, page 49
dog, rotating-L.H.	E-32505	Bronze Forg.	See note A, page 49
dog, rotating & bell crank-R.H.	E-32 502	Bronze Forg.	See note A, page 49
dog, rotating & bell crank-R.H	E-32506	Bronze Forg.	See note A, page 49
dog, rotating & bell crank-L.H.	E-32503	Bronze Forg.	See note A, page 49
dog, rotating & bell crank-L.H.	E-32507	Bronze Forg.	See note A, page 49
dog, rotating bushing	C-36218	Bronze	See note B, page 49
dog, rotating crank bushing	29720	Bronze	See note B, page 49
dog, rotating lock screw	C-36205	C.R.S. 7A	46S18
dog, rotating nut	C-32517	COMP. Nr.	46B6
dog, rotating nut pin	C-32515	C.R.S. 1A	46S18
dog, rotating roller	C-36204	Mueller #600	Rockwell-B-95
Bearing Metal
dog, rotating roller bushing	31143	Bronze	See note B, page 49
dog, rotating roller washer	31152	COMP. Nr.	46B6
dog, rotating roller nut	C-32509	COMP. Nr.	46B6
dog, rotating roller nut pin	C-32510	C.R.S. 1A	46S18
dog, rotating spindle	C-36202	C.R.S. 7A	46S18
dog, rotating wedge-R.H	E-36200	C.R.S. 1A	46S18
dog, rotating wedge-L.H	E-36201	C.R.S. 1A	46S18
Gasket, rubber IA” x 1%”	D-32666	Rubber	Comm.
Handwheel
handwheel-inside	29953	Alum. alloy class 5	46A1
handwheel-outside	29954	Alum. alloy class 5	46A1
handwheel bushing-inside	31143	Bronze	See note B, page 49
handwheel bushing-outside	C-29766	C.R.S. 7A	46S18
handwheel pinion-inside	E-36216	C.R.S. 7A	46S18
handwheel pinion-outside	E-32524	COMP. Mn-r	46B15
handwheel pinion bushing-inside	36215	Bronze	See note B, page 49
handwheel pinion bushing-outside	C-36218	Bronze	See note B, page 49
handwheel pinion sleeve-inside	C-34947	M.S.	46S1
handwheel pinion sleeve-outside	C-32522	Steel tub Type #1	44T1
handwheel spindle-inside	C-34948	C.R.S. 7A	46S18
handwheel spindle nut	35292	COMP. Nr.	46B6
handwheel spindle washer-inside	C-29955	C.R.S. #1	47S20
handwheel spindle washer-inside	C-36219	Felt	Comm.
handwheel spindle washer-inside	C-29724A	COMP. Nr.	46B6
handwheel spindle washer-outside	C-29956	C.R.S. #1	47S20
handwheel spindle taper pin	C-32098	C.R.S. 1A	46S18
handwheel spindle plunger	C-19123	COMP. Pr.	46B3

ROTATING DOG RACK AND PINION TYPE DOOR, SPARE PARTS ALPHABETICALLY ARRANGED (Continued)

DESCRIPTION	MFGR’S. PART NO.	MATERIALS (See Section 29)	SPECS.
Hinge
hinge pin	40023	COMP. Nr.	46B6
hinge pin	40024	C.R.S. 1A	46S18
hinge pin collar	32157	COMP. Nr.	46B6
hinge pin collar	35472	C.R.S. 1A	46S18
hinge washer	C-34319	COMP. Nr.	46B6
Interlock
interlock bolt	C-29944	C.R.S. 7A	46S18
interlock bolt nut	C-31238	COMP. Nr.	46B6
interlock cotter pin	C-30062	Brass	Comm.
interlock pawl-R.H.	E-30064	COMP. MnC	49B3
interlock pawl-L.H.	E-30065	COMP. MnC	49B3
interlock pawl washer	30063	COMP. Nr.	46B6
interlock pin	C-32542
interlock rod assembly	45931	M.S. Galv.	46S1
interlock rod adj. end	C-30998	COMP. Nr.	46B6
interlock spring	46256	Phos. Bronze	22W5
interlock trigger	C-31003	Bronze Forg.	See note A, page 49
Light, fixed
light, fixed gasket-outside	C-32689	Rubber	Comm.
light, fixed gasket-inside	C-36280
light, fixed lens	C-37337
light, fixed lockwasher	C-34116
light, fixed nut	C-31238	COMP. Nr.	46B6
light, fixed retainer	E-35713	M.S.	48S5
Link
link bell crank to bell crank	46293	M.S. Galv.	46S1
link bell crank to bell rack	46294
link bushing-plain	24505	Bronze	See note B, page 49
link bushing-shoulder	C-34944
link washer	29723	COMP. Nr.	46B6
Rack
rack	D-32818-A	COMP. MnC	49B3
rack roller	C-32530	Mueller #600	Rockwell-B-95
Bearing Metal
rack roller bushing	C-32531	Bronze	See note B, page 49
rack roller bolt-bottom	C-32532	C.R.S. 7A	46S18
rack roller bolt-top	C-32533	C.R.S. 7A	46S18
rack roller pin, bolt-bottom	C-31639	C.R.S. 1A	46S18
rack roller pin, bolt-top	C-31140	C.R.S. 1A	46S18
rack roller bolt nut	C-31151	COMP. Nr.	46B6
rack spring clip	C-31634	COMP. Pr.	46B14
rack stud, conn. rod	36220	C.R.S. 7A	46S18

NOTE: Drawings Covering the Rotating Dog Rack and Pinion Type Door.

TITLE	HEINTZ NO.	TITLE	HEINTZ NO.
Plans	T-48382	Sections	T-48383
Door Schedule	T-48370	Details	T-48384

ROTATING DOG RACK AND PINION TYPE DOOR, SPARE PARTS NUMERICALLY ARRANGED

MFGR’S PART NUMBER	DESCRIPTION
C-19123	Handwheel spindle plunger
24505	Link bushing, plain
C-25126	Connecting rod stud cotter pin
29720	Dog, rotating, crank bushing
29723	Link washer
C-29724A	Handwheel spindle washer, inside
C-29766	Handwheel bushing, outside
C-29944	Interlock bolt
29953	Handwheel, inside
29954	Handwheel, outside
C-29955	Handwheel spindle washer, inside
C-29956	Handwheel spindle washer, outside
C-30062	Interlock cotter pin
30063	Interlock pawl washer
E-30064	Interlock pawl, right hand
E-30065	Interlock pawl, left hand
C-30998	Interlock rod adjustable end
C-31003	Interlock trigger
C-31140	Rack roller bolt, pin top
31143	Dog, rotating, roller bushing and handwheel bushing, inside
G-31151	Rack roller bolt nut
31152	Dog, rotating, roller washer
C-31238	Interlock bolt nut
C-31634	Rack spring clip
C-31639	Rack roller bolt pin, bottom
C-32098	Handwheel spindle taper pin
32157	Hinge pin collar
E-32501	Dog, rotating
E-32502	Dog, rotating, and bell crank, 90°, right hand
E-32503	Dog, rotating, and bell crank, 90°, left hand
E-32504	Dog, rotating, right hand
E-32505	Dog, rotating, left hand
E-32506	Dog, rotating, and bell crank, 180°, right hand
E-32507	Dog, rotating, and bell crank 180°, left hand
E-32508	Dog, rotating
C-32509	Dog, rotating, roller nut
C-32510	Dog, rotating, roller nut pin

MFGR’S PART NUMBER	DESCRIPTION
C-32515	Dog, rotating, nut pin
C-32517	Dog, rotating, nut
C-32522	Handwheel pinion sleeve, outside
E-32524	Handwheel pinion, outside
C-32530	Rack roller
C-32531	Rack roller bushing
C-32532	Rack roller bolt, bottom
C-32533	Rack roller bolt, top
C-32542	Interlock pin
D-32666	Gasket, rubber, 1/2″ x 1 1/4″
D-32818-A	Rack
C-34319	Hinge washer
C-34941	Connecting rod stud
C-34942	Connecting rod stud washer
C-34944	Link bushing, shoulder
C-34947	Handwheel pinion sleeve, inside
C-34948	Handwheel spindle inside
35292	Handwheel spindle nut
35472	Hinge pin collar
E-36200	Dog, rotating wedge, right hand
E-36201	Dog, rotating wedge, left hand
C-36202	Dog, rotating, spindle
C-36204	Dog, rotating, roller
C-36205	Dog, rotating, lock screw
C-36213	Connecting rod stud collar
36214	Connecting rod stud
36215	Handwheel pinion bushing, inside
E-36216	Handwheel pinion, inside
36218	Dog, rotating, bushing and handwheel pinion bushing, outside
C-36219	Handwheel spindle washer, inside
36220	Rack stud, connecting rod
40023	Hinge pin
40024	Hinge pin
46245	Connecting rod, top
E-46255	Connecting rod, bottom
46256	Interlock spring
46280	Connecting rod, sides
46293	Link, bell crank to bell crank
46294	Link, bell crank to rack
45931	Interlock rod assembly

SECTION 28
SPECIFICATIONS

NAVY SPEC. 22W5

CHEMICAL	Copper	94% min.
	Tin	3.50% min.
	Zinc	0.02% max.
	Iron	0.10% max.
	Lead	0.20% max.
	Phosphorus	0.05%-0.50%
PHYSICAL	Tensile strength 130,000 #/sq. in. min.
PHYSICAL	Elongation in 2 inches	2.0% min.

NAVY SPEC. 42P6

CHEMICAL	None
PHYSICAL	None

NAVY SPEC. 44P10

PHYSICAL	Tensile strength	45,000 #/sq. in. min.
	Yield point	25,000 #/sq. in. min.
	Elongation	18% (8 inch gage length)

NAVY SPEC. 44T1

PHYSICAL	Tensile strength	60,000 #/sq. in. min.
	Yield point	55% min. of tensile
	Elongation	20% min. in 8 inches

NAVY SPEC. 46M (CLASS 5)

CHEMICAL	Copper	.10% max.
	Silicon	.25% max.
	Iron	.40% max.
	Magnesium	3.25%-4.25% max.
	Manganese	.05% max.
	Titanium	.20% max.
	Other elements	.03% each
	Aluminum	remainder
PHYSICAL	Tensile strength	22,000 #/sq. in. min.
PHYSICAL	Elongation in 2 inches	6.0% min.

NAVY SPEC. 46A10

CHEMICAL	Magnesium	1.10%-1.40%
	Silicon	45%-65% of the magnesium content
	Chromium	0.20%-0.30%
	Iron	0.35% max.
	Copper	0.10% max.
	Zinc	0.03% max.
	Other impurities	0.03% max. of each
	Other impurities	0.10% total of all
	Aluminum	remainder
PHYSICAL	Tensile strength	32,000 #/sq. in. min.
	Yield strength	(set = 0.2%) 25,000 #/sq. in. min.
	Elongation in 2 inches	16% min.

NAVY SPEC. 46B6

CHEMICAL	Copper	59.0%-61.0%
	Tin	0.5 %-1.0
	Iron	0.10% max.
	Lead	0.20% max.
	Other impurities	0.10% max.
	Zinc	remainder
PHYSICAL	Tensile strength	58,000 #/sq. in. min.
	Yield point	26,000 #/sq. in. min.
	Elongation in 2 inches	35%

NAVY SPEC. 46B14

CHEMICAL	Copper	94.0% min.
	Tin	3.5% min.
	Zinc	0.30% max.
	Iron	0.10% max.
	Lead	0.20% max.
	Phosphorus	0.5%-0.50%
	Copper, tin & phosphorus total	99.0% min.
PHYSICAL	Tensile strength	80,000 #/sq. in. min.
	Yield strength	60,000 #/sq. in. min.
	Elongation	12%

NAVY SPEC. 46B15

CHEMICAL	Copper	57%-60%
	Tin	0.5%-1.5%
	Iron	0.8 %-2.0 %
	Manganese	0.5%
	Aluminum	0.25%
	Lead	0.20% max.
	Other impurities	0.10% max.
	Zinc	remainder
PHYSICAL	Tensile strength	70,000 #/sq. in. min.
	Yield point	35,000 #/sq. in. min.
	Elongation in 2 inches	20%

NAVY SPEC. 46B28

CHEMICAL	Silicon	1.00%-5.00%
	Manganese	1.5% max.
	Zinc	5.00% max.
	Iron	2.50% max.
	Tin	2.00% max.
	Impurities	0.50% max.
	Copper	remainder
PHYSICAL	Tensile strength	45,000 #/sq. in. min.
PHYSICAL	Elongation in 2 inches	15.0% min.

NAVY SPEC. 46B29

CHEMICAL	Copper	63%-68%
	Zinc	19.5%-23.5%
	Aluminum	3.0%-6.0%
	Manganese	2.5%-5.0%
	Iron	2.0%-4.0%
	Tin	0.50% max.
	Lead	0.20% max.
	Other elements	0.20% max.
PHYSICAL	Tensile strength	90,000 #/sq. in. min.
PHYSICAL	Elongation in 2 inches	20.0% min.

NAVY SPEC. 46S1

CHEMICAL	Carbon	0.31% max.
	Manganese	0.75% max.
	Phosphorus	045% max.
	Sulphur	055% max.
	Silicon	0.25% max.
	Copper	0.25% max.
	Nickel	0.25% max.
	Other elements	0.25% each max.
PHYSICAL	Tensile strength	60,000 #/sq. in. min.
	Yield point	34,000 #/sq. in. min.
	Elongation	25.0%

NAVY SPEC. 46S13

CHEMICAL	Carbon	0.15%-0.25%
	Manganese	30%-.60%
	Phosphorus	.045% max.
	Sulphur	.05% max.
PHYSICAL	None

NAVY SPEC. 46S18 (1A)

CHEMICAL	Carbon	0.08% max.
	Manganese	0.20%-2.00%
	Phosphorus	0.04% max.
	Sulphur	0.04% max.
	Silicon	1.00% max.
	Nickel	8.00% min.
	Chromium	18.00% min.
	Copper	0.50% max.
PHYSICAL	Proof stress	22,000 #/sq. in. min.
	Tensile strength	75,000 #/sq. in. min.
	Elongation in 2 inches	35% min.

NAVY SPEC. 46S18 (6A)

CHEMICAL	Carbon	.15% max.
	Manganese	1.20% max.
	Phosphorus	0.17% max.
	Sulphur	0.10% max.
	Silicon	1.00% max.
	Nickel	.50% max.
	Chromium	12.0%45.0%
	Copper	1.50% max.
PHYSICAL	Proof stress	35,000 #/sq. in. min.
	Tensile strength	70,000 #/sq. in. min.
	Elongation in 2 inches	25% min.
	Brinell hardness number	202 max.

NAVY SPEC. 46S18 (7A)

CHEMICAL	Carbon	.12% max.
	Manganese	.20%-2.00%
	Phosphorus	0.17% max.
	Sulphur	0.10% max.
	Silicon	1.00% max.
	Nickel	8.00% min.
	Chromium	17.0% min.
	Copper	.50% max.
PHYSICAL	Proof stress	22,000 #/sq. in. min.
	Tensile strength	75,000 #/sq. in. min.
	Elongation in 2 inches	35% min.

NAVY SPEC. 47520

CHEMICAL	Carbon	0.08% max.
	Manganese	0.20%-2.00%
	Phosphorus	0.04% max.
	Sulphur	0.04% max.
	Silicon	0.75% max.
	Copper	0.50% max.
	Nickel	8.00% min.
	Chromium	18.0% min.
PHYSICAL	Tensile strength	75,000 #/sq. in. min.
	Elongation in 2 inches	40% min.
	Reduction in area	50% min.
	Brinell	207

NAVY SPEC. 48S5

CHEMICAL	Carbon	0.31% max.
	Manganese	0.75% max.
	Phosphorus	045% max.
	Sulphur	055% max.
	Silicon	0.25% max.
	Copper	0.35% max.
	Nickel	0.25% max.
PHYSICAL	Tensile strength	60,000 #/sq. in. min.
	Yield point	37,000 #/sq. in. min.
	Elongation	23.0% min.

NAVY SPEC. 49B3

CHEMICAL	Copper	55%-60%
	Lead	0.40% max.
	Aluminum	1.50% max.
	Manganese	3.50% max.
	Iron	0.40%-2.0%
	Tin	1.50% max.
	Other elements	0.20% max. of each
	Zinc	remainder %
PHYSICAL	Tensile strength	65,000 #/sq. in. min.
PHYSICAL	Elongation in 2 inches	20.0% min.

SAE-1040-45

CHEMICAL	Carbon	0.35-0.50
	Manganese	0.60-0.90
	Phosphorus	0.045 max.
	Sulphur	0.055 max.
PHYSICAL	Tensile strength	93,000-99,000 #/sq. in. min.
	Yield point	58,000-60,000 #/sq. in. min.
	Elongation	27%-24%

SAE-1040 (Heat Treated)

CHEMICAL	Carbon	0.35-0.45
	Manganese	0.60-0.90
	Phosphorus	0.045 max.
	Sulphur	0.055 max.
PHYSICAL	Tensile strength	93,000 #/sq. in. min.
	Yield point	58,000 #/sq. in. min.
	Elongation	27%

SAE 1015

CHEMICAL	Carbon	0.10-0.20
	Manganese	0.30-0.60
	Phosphorus	0.045 max.
	Sulphur	0.055 max.
PHYSICAL	Tensile strength	65,000 #/sq. in. min.
	Yield point	40,000 #/sq. in. min.
	Elongation	32%

SAE-X1020

CHEMICAL	Carbon	0.15-0.25
	Manganese	0.70-0.100
	Phosphorus	0.045 max.
	Sulphur	0.055 max.
PHYSICAL	Tensile strength	69,000 #/sq. in. min.
	Yield point	47,000 #/sq. in. min.
	Elongation	30%

SAE-1112

CHEMICAL	Carbon	0.08-0.16
	Manganese	0.60-0.90
	Phosphorus	0.09-0.13
	Sulphur	0.10-0.20
PHYSICAL	Tensile strength	67,000 #/sq. in. min.
	Yield point	40,000 #/sq. in. min.
	Elongation	27%

SAE-1050

CHEMICAL	Carbon	0.45-0.55
	Manganese	0.60-0.90
	Phosphorus	0.045 max.
	Sulphur	0.055 max.
PHYSICAL	Tensile strength	99,000 #/sq. in. min.
	Yield point	60,000 #/sq. in. min.
	Elongation	24%

NOTE A

CHEMICAL	Copper	57%-60%
	Manganese	2%-3.5%
	Aluminum	1%-2%
	Silicon	.6%-1.2%
	Zinc	remainder
PHYSICAL	Tensile strength	80,000-90,000 #/sq. in. min.
	Yield point	35,000-45,000 #/sq. in. min.
	Elongation in 2 inches	20%-10%

NOTE B

Replace with Super-oilite bearing.

SECTION 29
ABBREVIATIONS

Alum.	aluminum
C.D. Stl.	cold drawn steel
C.D. Stl. EG	cold drawn steel electric galvanized
Comm.	commercial
COMP. MnC	composition manganese brass casting
COMP. Mn-r	composition manganese rolled
COMP. Nr.	composition Naval brass
COMP. Pr.	composition phosphor bronze
COMP. Pr. S.T.	composition phosphor bronze spring temper
CU. SI. ALLOY	copper silicon alloy
C.R.S.	corrosion-resisting steel
HYT Br.	high tensile bronze
max.	maximum
mfgr’s.	manufacturer’s
min.	minimum
M.S.	medium steel
M.S. Forg.	medium steel forging
M.S. Galv.	medium steel galvanized
M.S. SH Ass’y.	medium steel sherardize assembly
no.	number
Stl. EG	steel electric galvanized
Stl. SH	steel sherardized
Y Brass	yellow brass
.13CH.S.Stl.	.13 chrome stainless steel